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In the field of seasoning production, fresh pepper sauce and sea rice sauce are popular seasoning products, and their filling process plays a decisive role in product quality and production efficiency. This article will provide you with a detailed introduction to the key points for selecting filling equipment for these two types of sauces, helping production companies make informed decisions.
1、 Product feature analysis
Fresh pepper sauce has the characteristics of thick texture, obvious particles, and a certain proportion of oil components. Haimi sauce, due to its seafood ingredient characteristics, has a finer texture but higher viscosity. Both of these sauces have high requirements for the sealing and corrosion resistance of filling equipment.
2、 Key points for selecting filling machines
1. Material selection: It is recommended to use 304 or 316 stainless steel material to ensure the corrosion resistance of the equipment. The contact area with the sauce should meet food grade standards to avoid the risk of heavy metal precipitation.
2. Filling accuracy: It is recommended to choose a volumetric filling machine with a precision of ± 1% for fresh pepper sauce, and a weight filling machine with a precision of ± 0.5% for sea rice sauce. Models driven by servo motors can better adapt to filling requirements of different viscosities.
3. Filling head design: For sauces containing particles, a large-diameter filling valve (with a diameter of not less than 15mm) should be selected, equipped with a specially designed anti drip device. For Haimi sauce, it is recommended to use a filling head with stirring function to prevent sedimentation from affecting the filling uniformity.
Sample display of sauce filling machine:
3、 Key functional configuration
1. Temperature control system: It is recommended to maintain a working temperature of 25-30 ℃ for fresh pepper sauce filling, and 15-20 ℃ for sea rice sauce. The equipment should be equipped with precise temperature control modules.
2. Cleaning system: CIP online cleaning function is essential, especially for products like Haimi sauce that are prone to microbial growth. It is recommended to choose a model with multiple cleaning pipelines.
3. Anti oxidation design: The nitrogen protection device can extend the shelf life of the product, which is particularly important for fresh chili sauce with high oil content.
4、 Key points of maintenance and upkeep
1. The filling head and conveying pipeline must be cleaned after daily work
2. Check the wear of the seals every week
3. Lubricate and maintain the transmission components monthly
4. Calibrate the measurement system quarterly
Sample display of sauce filling machine:
Conclusion:
Choosing suitable filling equipment can not only improve production efficiency, but also ensure consistency in product quality. It is recommended that companies conduct sample testing before procurement and consider future product line expansion needs, selecting models with upgrade space. A professional after-sales service system is also an important consideration factor in equipment selection.