Melon seed paste and black pepper paste filling machine: new equipment in the industry, indispensable

Melon seed paste and black pepper paste filling machine is an important equipment in modern food processing industry, mainly used for quantitative filling of sauce products. This kind of equipment is characterized by high degree of automation, accurate filling precision and easy operation, which can meet the requirements of mass production. With the rapid development of food industry, sauce filling machine plays an irreplaceable role in improving production efficiency and guaranteeing product quality.

The working principle of filling machine mainly relies on metering pump or piston filling system. The filling volume of the equipment is accurately controlled by the PLC control system, and the error range can be controlled within ± 1%. For products with high viscosity, such as melon seed paste, the equipment is usually equipped with heating and insulation system to ensure the mobility of sauce; For products with good mobility such as black pepper paste, conventional filling methods are acceptable. The filling speed can be adjusted according to the product characteristics. Generally, 30-60 bottles can be filled per minute.

The core components of filling machine include conveying system, filling head, cap screwing mechanism, etc. The conveying system is made of food grade stainless steel, meeting the hygiene standards; The filling head is designed with a drip-proof device to avoid polluting the bottle mouth; The cap screwing mechanism can adapt to different sizes of caps to ensure tightness. The equipment is also equipped with a photoelectric sensor, which can automatically detect the position of the cylinder body and realize accurate filling. Some high-end models also have automatic labeling, ink-jet and other functions, forming a complete packaging assembly line.

Sample representation of sauce filling machine:

The operator only needs to set parameters through the touch screen, and the equipment can automatically complete the filling operation. The filling volume can be adjusted freely within 100-1000 ml to meet the production requirements of products of different specifications. With modular design, the equipment can adapt to the production of melon seed paste, black pepper paste and other kinds of sauce by changing different accessories, greatly improving the utilization rate of the equipment.

CIP online cleaning system can be used to save manual cleaning time. When selecting the sauce filling machine, the following factors shall be taken into consideration: first, the production capacity needs, and the equipment with appropriate specifications shall be selected according to the average daily output; Second, the characteristics of the product. Different types of filling systems are required for the sauce with different viscosity;

Moreover, the budget scope, high cost performance of domestic equipment and better accuracy of imported equipment; Finally, after-sales service shall be considered to ensure long-term stable operation of equipment. It is suggested to inspect the operation of equipment on site and request the manufacturer to provide test machine service.

Sample representation of sauce filling machine:

             

With intelligent development, modern sauce filling machine is generally equipped with data acquisition system, which can record production data and achieve quality traceability. Some enterprises also introduce visual inspection system to automatically remove unqualified products.

In the future, the sauce filling machine will develop towards higher automation and more intelligence, providing more efficient production solutions for food enterprises. When selecting and purchasing equipment, enterprises shall select suitable filling equipment according to their own development needs.