In today's fast moving food processing industry, the introduction of automation improves productivity and product consistency. Among them, the filling of miscellaneous sauce and broccoli sauce is the key process, and the application of its equipment is very important. The automatic solution customized for this kind of viscous and solid-containing sauce products is the miscellaneous sauce and cabbage sauce filling machine. It integrates precise measurement, efficient filling and stable sealing, and has become the core equipment for many condiment manufacturers to enhance their competitiveness.

A variety of cereals and beans are usually ground and fermented to produce a relatively dense paste; The main raw material of the chilli sauce is the special vegetable chilli, with fresh and crisp taste and obvious particles in the sauce. The physical characteristics of these two kinds of sauces put forward special requirements for the filling equipment: not only to ensure the smooth transportation of the viscous sauce body, but also to avoid the damage to the taste caused by over-extrusion of solids such as cabbage. Therefore, a special filling machine often uses a positive displacement piston pump or a peristaltic pump as a metering unit. Its working chamber size can be adjusted accurately and can adapt to the packaging requirements of different specifications from dozens of grams to hundreds of grams. For the cabbage jam containing granules, the equipment will be equipped with special mixing device or adopt wide aperture conveying pipeline to prevent the granules from being deposited and blocked, ensure the materials are uniform during the filling process and the solid-liquid ratio of each bottle is kept stable.

From the process flow, a complete filling machine is usually combined with the upstream mixing pot, conveying line and the downstream cap screwing machine and labeling machine into an automatic production line. Empty bottles are orderly arranged into the filling station via the conveyor belt. After positioning, the filling head is accurately lowered to the bottle mouth under the command of the electronic control system. Start the metering pump to inject the sauce into the bottle. The filling volume is controlled by the high-precision sensor, with small error. Upon completion of filling, the filling head is raised and the bottle is sent to the next step for gland or cap screwing sealing. The whole process is continuous and smooth, which significantly reduces the risk of pollution caused by human contact and meets the health and safety standards of modern food production.

Demonstration of full-automatic sauce filling machine prototype:

The advantages of the equipment are not only in efficiency, but also in flexibility and stability. By replacing a small number of accessories, such as different sizes of filling heads and pistons, the same machine can often handle a variety of specifications and different viscosities of soy sauce products, help manufacturers to achieve multi-purpose production lines, and reduce equipment investment. Modern models are usually equipped with human-computer interactive touch screen, with intuitive and simple parameter settings. Key data such as filling speed and capacity can be adjusted and stored by one key. The stable mechanical structure and pneumatic and electrical components ensure that the equipment can maintain a low failure rate during long-term continuous operation and ensure the smooth implementation of the production plan.

With the continuous improvement of the consumer market's requirements for the quality and appearance of condiments, the cleanliness and accuracy of the filling process are increasingly valued. The advanced filling machine design focuses on ease of cleaning and many of the components that come into contact with the sauce are of quick release construction, conforming to food grade 304 stainless steel material for easy cleaning and disinfection, preventing cross contamination between batches. The precise filling also reduces the leakage and waste of sauce, and directly saves the production cost.
Sample representation of automatic sauce filling machine:
     

Noodle and Cabbage sauce filling machines are indispensable precision equipment for modern sauce production. The combination of traditional process and automation technology not only solves the filling problem of special materials, but also provides solid technical support for the production of high-quality and standardized soy sauce products by improving efficiency, ensuring hygiene and saving costs, helping enterprises win the first chance in fierce market competition.