Grapefruit and blueberry sauce filling machine: key equipment for efficient production

In the modern food processing industry, the filling machine has become an indispensable key equipment in the jam production line. As a popular jam category, grapefruit jam and blueberry jam have special requirements for the equipment during the filling process, which can not only improve the production efficiency, but also ensure the stability of product quality and meet food safety standards.

Grapefruit sauce filling machine needs to deal with its characteristics. Grapefruit sauce usually contains granules of fruit pulp with high viscosity, which requires good material handling capacity of the conveying system of the filling machine. The advanced screw pumping system is capable of conveying the sauce containing fruit pulp, avoiding blockage and stratification. The filling accuracy shall be controlled within ± 1% to ensure that the net content of each bottle of product is accurate. Meanwhile, the equipment is made of food grade stainless steel.

Different technical challenges for blueberry sauce filling. Due to the delicate texture of the blueberry paste, but with the entire fruit grain, the filling machine needs a special filling valve design. The rotary filling head is matched with the servo control system to realize high-speed and accurate filling. The temperature control system keeps the sauce in a reasonable filling temperature range to avoid damage of fruit granules and ensure smooth filling. The visual inspection system can automatically remove the unqualified filling products to ensure the ex-factory quality.

Intelligent control system is the core advantage of modern jam filling machine. The PLC control panel cooperates with the touch screen operation interface to realize the one-key parameter setting and process recipe storage functions. Key parameters such as filling volume and speed can be digitally adjusted to meet the fast switching requirements of products of different specifications. The equipment is equipped with a data tracing system to record the production data of each batch and provide a complete basis for quality control.

Presentation of prototype of automatic filling machine:

Hygiene design concept runs through the whole equipment. The fully enclosed structure is designed to prevent external pollution. CIP online cleaning system can complete the internal cleaning of equipment in a short time to reduce the risk of cross contamination. Key contact parts shall be made of 316L stainless steel, and the surface roughness shall be controlled within Ra ≤ 0.8 μ m to ensure no sanitary dead angle.

Energy conservation and environmental protection are also important considerations when selecting filling machines. The variable frequency drive technology can reduce the energy consumption by more than 30%, and the vacuum suction device can reduce the dripping waste of sauce. The noise of the complete machine shall be controlled below 75dB to create a good working environment. Modular design facilitates later maintenance and function expansion, and prolongs equipment service life.

After-sales service guarantee is also critical. Provide comprehensive technical training, including operation specifications, daily maintenance and troubleshooting. The 24-hour online technical support ensures the timely solution of unexpected problems in production, and the regular maintenance service helps maintain the equipment performance status.
Sample display of automatic filling machine:
 

The selection of suitable grapefruit jam and blueberry jam filling machine requires comprehensive consideration of production capacity demand, product characteristics and budget, etc. It is recommended to inspect the equipment operation on site and conduct sample test run to ensure that the equipment performance meets the specific production requirements. Investing in high-quality filling machine can not only improve production efficiency, but also bring long-term and stable quality guarantee and market competitive advantages for enterprises.