Professional Solution for Chaotian Pepper and Crab Sauce Filling Equipment

As a popular product in the field of condiment production, Chaotian Pepper Sauce and Crab Sauce have strict requirements on the fineness and stability of the equipment in the filling process. For the physical characteristics of these two kinds of sauce, including high viscosity containing particles or fat components easy to oxidize and deteriorate, we provide special filling production line solutions to ensure that the original flavor and quality of the product are maintained in a highly efficient and sanitary manner from filling to sealing.

Chaotian Pepper Sauce Filling Equipment is required to meet the challenges brought by high viscosity and pepper particles. Piston or screw filling system is adopted to realize the consistency of the weight of each bottle of sauce through accurate volume control. Meanwhile, special mixing device can continuously homogenize during the filling process to prevent the precipitation of solid particles. In order to avoid the pollution caused by the hanging wall of sauce, the bottle mouth production line is usually equipped with automatic cap screwing machine and labeling machine to realize automatic flow process. The contact part with the pepper sauce is made of 304 stainless steel, corrosion resistant, easy to clean and disinfect. The model also integrates nitrogen replacement function. After the filling, the nitrogen is discharged into the bottle to significantly extend the shelf life of the product

Demonstration of full-automatic sauce filling machine prototype:

Crab sauce filling pays more attention to preventing grease separation and keeping delicate taste Crab sauce is smooth and rich in grease, which is easy to float up after standing. Therefore, the filling equipment is usually equipped with thermostatic stirring tank and insulation pipe to keep the sauce emulsified evenly within a specific temperature range. The thin and long filling head can be used to fill in the middle and lower parts of the bottle body to reduce the contact between the sauce and air, and reduce the oxidation risk. For glass bottles or tins and other packaging and filling, vacuum capping machine or nitrogen filling capping machine are often connected. Ensure the tightness and oxygen isolation, and the filling accuracy shall be within ± 1g to control the cost and ensure the product compliance. In addition, the whole line can be matched with the visual detection system to automatically remove the products with loose covers or unqualified filling volume.

The whole filling line is designed in accordance with food safety production specifications. PLC control system touch screen operation interface can flexibly adjust parameters such as filling volume and production speed, and record production data for the convenience of quality traceability. The modular design of equipment makes cleaning and maintenance more convenient and can adapt to the rapid change of bottles of different specifications to meet the requirements of multi-batch and small-scale production.

Sample representation of automatic sauce filling machine:

  

For the filling of Chaotian Pepper Sauce and Crab Sauce, the key is to keep the product texture uniform to avoid oxidation and realize accurate and efficient packaging. The professional filling solution not only improves the productivity and product consistency, but also guarantees the end consumers to experience the flavor and quality of the sauce through reliable technology to win the market trust for enterprises.